Ozone

The use of oxygen in denim treatment processes assumes more importance in the textile sector because its systematic use allows companies to efficiently respond to different production and environmental requirements.

Ozone technical features are generally known, in particular regarding laundry application, its strong oxidizing action that makes it the most powerful “green” oxidant used industrially.
Its oxidizing power makes it ideal for discoloration and whitening operations of fabric in general, particularly denim.

All system parameters are monitored and displayed for maximum reliability and operator safety.
Thanks to this system it is possible to obtain the advantages guaranteed by an ozone production system with liquid oxygen supply (such as high production performance, lower consumption of electrical energy and in general a superior system reliability due to less risk of damp presence), but without being “bound” by constant oxygen supply.

The complete system of ozone production is designed to be completely independent in a separate unit, and is delivered to the customer ready for installation and a quick and easy startup.
The production is managed by a control system which is integrated in the electric panel, that enables control of all the accessory equipment installed in the machine from one single unit.

PRODUCTION SYSTEM WITH OXYGEN SUPPLY

SYSTEM BENEFITS
• Reduction of power consumption per unit of ozone produced.
• Minimum consumption of oxygen for high quantity and more concentration of ozone production. • Compact design.
• Less need for maintenance and minimum installation requirements.
• Low operating costs: water, chemical products, etc…
• Maximum reliability and safety.

SYSTEM COMPONENTS
• Ozone generator from 50 g/h to 1400 g/h with oxygen supply.
• Oxygen producer.
• Ozone injection system with injector pump (injection of ozone mixed with water).
• Dry injection system with injection inside the drum (with dry or damp garments).
• Surrounding air monitoring (operator safety system).
• Electrical control with exchange signals from machine programmer and ozone generator. • Containing structure completely in stainless steel.
• The ozone dosing system is entirely managed by computer “PLC”,
for both manual and automatic cycles.
• Catalyst system for residual ozone in the ejection phase.
• All parts that are exposed to ozone are made with special materials and gaskets in EPDM.